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Black trussing for Circus in USA
Apr 26 , 2025

How to choose the right black trussing system for circus in USA?


aluminum black trussing



Check Black trussing loading outlay:


This Black Lighting Truss load capacity is crucial for events, and safety is a big concern, expecially in the USA where there are strick regulations.

This black lighting truss is for cicus, and there are the aerialist load outlay and lighting equiopment load outlay, which is carefully calculated by professional engineers.

black trussing loading outlay

The whole Black Stage Truss  is tested by ITSCtruss before delivery.


black box truss


Install the black trussing system:


Now, the circus is in an arena, which is a large indoor venue. So the setup would need to be substantial enough to handle the scale of a circus, which might include aerial acts, acrobatics, lighting, and sound. And black trussing should be safe enough to load all the weights.

Then, the installation process. How do you secure the trusses in an arena? Arenas usually have rigging points in the ceiling, so maybe the trusses are hung from those. Alternatively, they might use ground-supported structures like towers or scaffolding. The choice between ground support and overhead rigging would depend on the arena's infrastructure and the circus's requirements.


black curved truss


Why choost ITSCtruss for your circus black trussing system?


  1. With more than 10 years circus truss fabrication experience
  2. Testing all the stage truss before delivery
  3. NDT testing for USA local approval
  4. Calaculate all the break down loading capacity by professional engineer

Black truss company


Black Trussing Structure Approaches for circus in USA:


Setting up black trussing for a circus in a U.S. arena involves a meticulous blend of technical planning, safety compliance, and logistical coordination. Here's a structured approach:


1. Pre-Planning & Design:


  • Truss Selection: Choose aluminum trusses (triangular/square) for strength-to-weight efficiency. Black powder-coated trusses enhance aesthetics.
  • Load Analysis: Calculate dynamic (performers, equipment) and static loads. Engage a structural engineer to certify capacity, adhering to ANSI_E1-43--2016_PerformerFlying Systems and local codes.
  • Rigging Plan: Decide between arena roof rigging points (for aerial acts) or ground-supported structures (towers, scaffolding). Use CAD/rigging software for layout visualization.


2. Logistics & Load-In:


  • Transportation: Coordinate trucks for truss transport. Verify arena dock access and schedule load-in timeslots.

  • Labor: Hire union stagehands if required (e.g., in cities like NYC or LA). Use forklifts/cranes for heavy truss segments.

  • Assembly: Erect trusses using certified riggers. Ground supports may require floor protection (e.g., plywood) to prevent damage.


3. Installation & Sately:



  • Rigging: Secure overhead trusses to certified anchor points. Use spansets, shackles, and hoists. For ground supports, ensure base plates are level and weighted.

  • Equipment Attachment: Mount lighting, sound, and rigging gear (e.g., pulleys, carabiners) with safety cables. Manage cables with looms and ties.

  • Inspections: Conduct load tests and safety checks with a certified engineer. Verify fire retardancy of materials (NFPA 701).


4. Operational Considerations:


  • Power Distribution: Use UL-certified electrical gear. Plan circuits to avoid overloads.

  • Accessibility: Ensure catwalks or lifts for crew access during the show.

  • Documentation: Submit rigging plans/permits to arena management. Keep load charts and inspection reports on-site.


5. Load-Out & Departure:


  • Disassembly: Reverse installation steps. Label truss segments for efficient packing.

  • Transport: Secure trusses in trucks with padding/straps. Verify no damage during transit.

  • Debrief: Review lessons learned for future tours.


Key Challenges & Solutions:


  • Time Constraints: Prioritize critical path tasks (e.g., rigging before lighting).

  • Labor Coordination: Clarify union rules in advance to avoid delays.

  • Infrastructure Limits: Verify arena weight limits and rigging points pre-contract.


Example Reference:


  • Cirque du Soleil’s touring shows use modular trussing systems and redundant rigging for aerial acts, ensuring quick setup/teardown.


By integrating precise engineering, rigorous safety protocols, and streamlined logistics, black trussing can be effectively deployed to create a seamless, awe-inspiring circus production.




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Please contact ITSCtruss team today for any stage truss structure design and factory price for your coming concert events, performance shows.

We will contact you as soon as possible !

  • call us

    Tel : +86 186 6570 2368

    Mobile phone: +86 186 6570 2368

  • Email Us

    Email : info@itsctruss.com

  • Address

    Gaopu Industrial Area, Jiaoxin, Shijing, Baiyun Dist.

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welcome to itsc
Please contact ITSCtruss team today for any stage truss structure design and factory price for your coming concert events, performance shows.

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